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Integrated Solution for Flexible 3D Printing

Provides a complete solution from design → printing → post-processing → final product delivery, achieving deep integration of materials, equipment, and process workflows, thoroughly solving the industry challenges of high cost, low efficiency, and unstable forming in flexible elastic photopolymer 3D printing.

1

Smart Parametric Design

Rapidly generate different styles

2

Single-Component High-Speed Printing

Ready to use, efficient molding

3

Dual-Curing Process

Quick cleaning, easy operation

4

Coloring and Delivery

Standardized production process

5

Data Loop and Supply Chain

Replicable, mass-producible

End-to-End Integration

Full process integration from design to delivery

Fully Replicable and Scalable

Standardized processes support mass production

Cost Reduction and Efficiency Enhancement

Lower costs, higher efficiency, improved consistency

Typical Application Case — 3D Printed Complete Shoes

Print two pairs of large-size complete shoes in 2-3 hours

High-speed printing technology significantly improves production efficiency

Parametric modeling rapidly generates different styles

Flexibly meets personalized customization needs

The dual-curing process enables deformation resistance, temperature-difference resistance, and strong anti-aging performance.

Ensures product quality and durability

Dip dyeing, odorless, easy to operate, standardized production

Simplifies post-processing workflow, suitable for mass production

Recyclable materials save raw material costs

Eco-friendly and reduces operating costs

Core Material FlexOne · Redefining Flexible Resin

FlexOne Resin FlexOne Resin Product

Ready to Use, No Mixing Required

  • Eliminate two-component ratio mixing
  • Pour directly and start printing

Long-lasting Stability, Recyclable and Reusable

  • Not limited by 8-hour "shelf life"
  • Residual resin can be centrifugally recovered and reused
  • Mass production saves more material costs

Low Viscosity, Easy to Clean

  • Centrifugal + ultrasonic removes residues
  • Post-processing time significantly shortened
  • Suitable for continuous mass production rhythm

Performance Data Comparison

Performance Index FlexOne Standard Elastic Resin
Tear Strength >50 kN/m ≈20 kN/m
Tensile Strength >20 MPa <7 MPa
Elongation at Break >250% 80–150%
Flex Resistance >1,000,000 cycles 10,000–50,000 cycles

Application Scenarios

01

One-piece Molded Shoes

02

Bicycle Saddles

03

Medical Support Devices

04

Neck Pillows and Skin-Contact Products

05

Stress Relief Products

06

Sports Equipment

Non-irritating, non-allergenic material, free of heavy metals, safe for skin contact.

Industrial High-Speed Photopolymer Equipment, Built for Flexible Mass Production

HSL 100 / 100 MAX Printer Details

Large Format Printing Capability

  • 14" / 16" dual specifications
  • 353 × 198 × 400mm large build volume
  • Two pairs of complete shoes in 2-3 hours

Ultra-High-Speed Printing Efficiency

  • High-speed range: 80–150 mm/h
  • Low peel force structure + high-precision transmission system
  • Supports batch continuous production

Stable Molding Quality

  • Ball screw transmission
  • COB light source uniformity >90%
  • High output consistency, suitable for flexible structural parts

Why Does Flexible Manufacturing Need a New Solution?

01

Difficult to Use Materials

  • Complex two-component mixing
  • Short shelf life and easy waste
  • Inaccurate ratio leads to scrap
02

Low Process Efficiency

  • Difficult to clean
  • Long post-processing cycles
  • Difficult to mass produce
03

Fragmented Supply Chain

  • Materials, equipment, and processes not compatible
  • Difficult to unify standards
  • Difficult to establish complete product chain

iSUN3D's Solution Achieves Breakthrough from the Root

Cost
Efficiency
Consistency

From eSUN's Technical Expertise and Industry Strength

Brand Background

iSUN3D is a wholly-owned subsidiary of eSUN (Shenzhen Guanghua Weiye Co., Ltd.), with years of deep cultivation in the field of 3D digital rehabilitation and medical care

Industry Achievements

Standard

Leading the development of "3D Printing Orthotic Insoles" industry standard

Certification

Product listed in MIIT's typical applications of additive manufacturing

Capacity

Monthly stable production of 3,000 pairs of insoles

Channels

Over 150 offline channels nationwide

From insoles to complete shoes, from materials to equipment, iSUN3D has industry-scale application capabilities.


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